LanteComb® Interconnected Cell Media
Higher thermal efficiency at lower pressure drop
LanteComb's patented comb-shaped wall geometry creates interconnected cells that allow gas to move laterally between channels — not just straight through. This unrestricted flow path delivers 3–8% higher thermal efficiency than conventional honeycomb at lower pressure drop, translating to $70,000–$160,000 in annual fuel savings on a typical 20,000 SCFM RTO.
The Interconnected Cell Difference
Conventional honeycomb monolith confines gas to closed vertical cells. Each molecule enters a channel and travels straight up, never interacting with adjacent cells. This simplicity limits thermal efficiency — there's no path for the gas to find optimal contact with the ceramic.
LanteComb changes the geometry. The comb-shaped wall structure creates openings between cells, allowing gas to flow laterally as well as vertically. The gas finds its own optimal path through the media, increasing contact time and heat transfer without additional pressure drop. The result is higher thermal efficiency recovery (TER) with the same or lower resistance to flow.
Quantified Performance
On retrofit installations replacing conventional honeycomb, LanteComb delivers:
- 3–8% TER improvement — Measured improvement in thermal efficiency recovery
- $70,000–$160,000 annual fuel savings — For a 20,000 SCFM RTO operating 24/7 at $6.90/MMBTU
- Lower pressure drop — Consistently lower ΔP than 40-cell honeycomb at equivalent bed depth
Media cost for the same-scale RTO: $50,000–$150,000. Payback is measured in months, not years.
Building on MLM's Foundation
LanteComb extends the engineering principles that made MLM the most-installed RTO heat recovery media worldwide. Where MLM solved the thermal cycling problem with layered construction and horizontal gaps, LanteComb adds lateral gas movement within each layer. The result is another step forward on the thermal efficiency curve without sacrificing the reliability that made structured ceramic the standard for RTO applications.
Key Benefits
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3–8% thermal efficiency improvement — Measured TER gains on retrofit vs. conventional honeycomb
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Lower pressure drop — Interconnected cells reduce flow resistance compared to closed-cell honeycomb
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$70,000–$160,000 annual fuel savings — Typical range for 20,000 SCFM RTO operating continuously
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Patented geometry — US Patent 8192832 protects the interconnected cell design
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Rapid payback — Media investment recovers in months from reduced fuel consumption
Performance Data & Literature
Case Studies
Technical Specifications
LanteComb-H Physical Properties
| Property | British Units | Metric Units |
|---|---|---|
| Material | Cordierite Ceramic | Cordierite Ceramic |
| Module Size | 5.9" × 5.9" × 5.9" | 150 mm × 150 mm × 150 mm |
| Wall Thickness | 0.031 in | 0.8 mm |
| Void Fraction | 68% | 68% |
| Heat Capacity | — | 812 kJ/m²·°C |
| Maximum Temperature | 2370°F | 1300°C |
Pressure Drop Comparison vs. 40-Cell Honeycomb
LanteComb consistently operates at lower pressure drop than conventional 40-cell honeycomb at equivalent bed depths and gas velocities. Contact Lantec's technical department for detailed comparison curves at your operating conditions.